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The "process" in question is udisks (actually udisks2) https://wiki.archlinux.org/index.php/Udisks


I have solved the issue described. The /media/pi folder was owned by root, so presumably subfolders could not be created. I did: sudo chown -R pi:pi /media/pi and all works correctly.


The error message says it all: Volume was not properly unmounted. Some data may be corrupt. Please run fsck. Go ahead and run sudo fsck -a /dev/sdb1. Another option is to plug the thumb drive in a Windows PC and go to Drive context menu -> Properties -> Tools -> Check.

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